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Copper Gleam PPR-H Via Diameter 120 m Via Depth 160 m Surface Thickness 17 m Base Thickness Throwing Power Current Density

Horizontal equipment is capable of handling thin material (as thin as 10 mil). In the vertical mode, thin parts are a challenge to rack and to transport. Core plating requires the use of a metal frame to add rigidity to the part so that it can be handled and agitated in the bath during the plating cycle. This adds labor and creates handling defects. 29.4.2 Drawbacks of Horizontal Processing To date, most horizontal equipment is designed around panel plating. Pattern plating has its advantages and is being worked on by a series of equipment suppliers and could be available in the near future. The equipment requires a substantial investment and is a major deviation from standard vertical processing. There is both a learning curve and engineering know-how that will be needed to run this equipment smoothly. The equipment is integrated, and either it all works or it all doesn t. It requires a large parts inventory and trained equipment maintenance crew to ensure uninterrupted operation.

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Copper is the most commonly used metal in the structure of a printed circuit board Copper has high electrical conductivity, strength, and ductility, and low cost It is readily plated from simple solutions, and it is readily etched MIL-STD-275 states that electrodeposited copper shall be in accordance with MIL-C-104550, and shall have a minimum purity of 995 percent as determined by ASTM-E-53, and shall be 0001 in (10 mil) Requirements for good soldering also indicate the need for 10 mil of copper and smooth holes Copper plating is generally regarded as the slow step in manufacturing PC boards Copper electrolytic plating of printed circuit boards is a key process step in circuit manufacturing After all, it forms the traces that carry the signal.

The physical properties of the deposit, specifically tensile strength and elongation, have to be controlled so the product can withstand, without cracking, the temperature excursions of assembly and of useA successful copper-plating system must be able to provide a copper deposit with tensile strength between 40 and 50 kpsi and percent elongation between 10 and 25 percent As demands for speed and impedance control continue to increase, the thickness uniformity of the plated copper becomes extremely critical In the late 1990s, significant developments occurred in HDI boards, usually for portable products HDI has traditionally focused on the high-end telecommunications, imaging, and computing markets Handheld electronics products present unique challenges in terms of size, weight, functionality, and cost This poses a series of challenges to the board manufacturer in every processing area Acid copper electroplating is quickly becoming the limiting factor in most board shops today.

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High-aspect ratio plating, 3 mil lines and spaces, laser-drilled microvias, as well as buried vias, are forcing the industry to look for innovative approaches to the traditional methods of plating 2951 Pattern Plating versus Panel Plating Panel plating does not involve any patterning or imaging before plating and hence has a uniform surface geometry; with good plating practice, less than 10 percent thickness variation across the panel and from panel to panel is achievable The challenge here is to get good throwing power so as not to overplate the surface to achieve 10 mil in the holeAn overplated surface limits the line width and spaces that can be circuitized by subsequent etching Pattern plating, as the name implies, occurs after pattern or image transfer and, accordingly, is the real challenge for the plating process.

Here, the surface geometry is not uniform and may have extremes of isolated traces and pads, as well as ground plane areas This gives rise to great disparity in primary current distribution, which can result in two to four times thicker copper in the isolated areas, compared with the ground plane areas..